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DOT FMVSS classification of brake fluids

Brake Fluid Classification

The U.S. Department of Transportation (DOT) classifies brake fluids into four major classes: DOT 3, DOT 4, DOT 5, and DOT 5.1.

FMVSS (Federal Motor Vehicle Safety Standards) #116 defines the properties that must be met in order for a brake fluid to be classified in one of the DOT categories.

The table below shows some of the restrictions that brake fluid must meet under FMVSS 116, International Standard ISO 4925 and SAE (Society of Automotive Engineers) classes.

 

Brake fluid classes

SAE and ISO Standarts
SAE J 1703 ISO 4925 Class 3 SAE J 1704 ISO 4925 Class 4 ISO 4925 Class 6 SAE J 1705 ISO 4925 Class 5.1
FMVSS 116 DOT 3 DOT 4 DOT 5 DOT 5.1
Dry boiling point, °С ≥ 205 ≥ 205 ≥ 230 ≥ 230 ≥ 260 ≥ 250 ≥ 260
Wet boiling point, °С ≥ 140 ≥ 140 ≥ 155 ≥ 155 ≥ 180 ≥ 165 ≥ 180
Viscosity, mm2/s at ‑40 °С ≤ 1800 ≤ 1500 ≤ 1800 ≤ 1500 ≤ 900 ≤ 750 ≤ 900

 

Use of brake fluids

Labeling Description
DOT 3 Designed for vehicles with a hydraulic drive system with drum and disc type brakes.
DOT 4 Used for vehicles with disc brakes on both axles, including those equipped with ABS.
DOT 5 These are silicone-based fluids that have increased performance characteristics. They are used for vehicles with frequent acceleration and prolonged braking.
DOT 5.1 Used for vehicles with significant high-temperature loads, such as sports cars.